Automotive

Chassis & Suspension subsystems

Subsystems can be modelled and simulated separately, so the virtual model can grow in phase with the development process.
Road load data input in fully compatible DAC and RPCIII formats allows quick testing with large sets of load data.
Super-element reduction results in a full flexible component dynamics, with no more need for computational power than conventional rigid MBS.

Full vehicle model with road & tires

Fedem has all capabilities required for fully analytical vehicle simulation with FE-components. A total of more than 1 mill. elements are handled on a regular basis. The structured UI lets the engineer easily move focus from full system simulation to details of single component results recovery, and fatigue analysis.

Selective loading of component lets the engineer work with large model without allocating large amount of the computer's resources.

Fedem supports Delft-tyres from TNO Automotive and FTire

Durability prediction

Fedem's interface to nCode's FE-Fatigue durability solver and material library makes durability prediction straight-forward, with no need to be a software specialist. The integrated solution lets the automotive engineer focus of the engineering tasks. The durability results are automatically converted for postprocessing in the Fedem UI, and on the same model.

Duty cycle management lets the user combine the durability results from a combination of different test events for a full life-cycle analysis.

Leaf springs and twist beams

Structural components with functional flexibility like leaf springs and twist beams are modeled directly into the Fedem model as any other component. To incorporate the effects of geometric non-linearity, splitting of highly deforming components may be applied.

Fedem has successfully been benchmarked in reproduction of the behavior for leaf spring and twist beams, using sub-splitting.

Construction and agricultural equipment

Bachoe Loader

model

A virtual shaker table test of bachoe loader with an excavator end.

14 time histories with displacements, 3 in each wheelstress hub and 2 cylinder lengths, drives the dynamics behavior.

The excavator end is modeled as a concentrated mass, the power train and cab is modeled as generic parts with a close-to-rigid stiffness. Both axles are modeled with beam elements.

The model consists of 16 finite element parts. The nonlinear structural dynamics is solved for 30 seconds with 100 Hz time increment.

The super element reduction reduces the nonlinear dynamic problem from ~25 000 elements and 30 000 nodes to 16 super elements and 402 equations. The solve time is ~12 minutes.

 

Tractor Rear Linkage

model

A tractor rear linkage is modeled with 29 flexible parts.

The interface to the tractor and the tool is modeled as generic parts which is close-to-rigid behavior.

Six translations and rotations from field measurements areStress animation applied to the tractor as dynamic drivers.

The tool is modeled with masses and inertia in CoG.

The super element reduction reduces the total size of the model from ~90 000 elements and ~150 000 nodes, to 29 super elements and 195 super nodes.

The nonlinear flexible dynamics behavior is solved by 658 equations for 12 seconds with a time increment of 0.01 seconds, in ~9 minutes.

Robotics

Tricept

Stress The Tricept prototype from Neos Robotics displayed dynamical behaviour that was not revealed in initial conventional analysis. The complicated overconstrained mechanical assembly was straight forward modelled in Fedem , and the virtual model reproduced most of the observations. The model was used to get a better understanding of the dynamics, and to test improvements of the design. The Fedem simulations played an important role in the completion of this product success from Neos Robotics.

Read more at: Tricept & Fedem

 

Offshore

String and tools in oil well

A complete pipe string with a tool in front has been simulated as it was lowered into an oil well. This was a pilot study ordered by Hydro ASA. Fedem handled the task well, and will head towards doing a simulation of a complete completion operation soon.

Safe Disconnect

A well head with the production pipe was simulated to verify that no unforeseen effects  prevented a safe disconnect.

 

Other

Office chair

Office  chairs can be analyzed in Fedem, giving the means to understand the behaviour of different concepts. Design parameters like spring stiffnesses, stress levels and fatigue life can be investigated.

 

 

 

 

 

Hatch

designThe operation of the rear hatch of an armed personel vehicle is investigated.

The vehicle itself was treated as rigid compared to the hatch and the hinge mechanism.fem

With a time dependent weight applied to the hatch, the cylinder displacements was controlled. The assembly's flexibility as well as structural stresses were investigated.

 

Launch Mechanism

A Fedem model of a launching mechanism, created from CAD models and drawings. Redesign of existing products is often a more cost effective solution than a completely new design. design

openedThe structure was meshed and divided into 9 substructures. Each of them was imported into Fedem as separate Nastran BDF files. The super elements contains the geometry and elasticity properties of the parts.

The model is simulating the true structural nonlinear dynamics behavior for the launch, by controlling the cylinder displacments.
animation

Copyright © 2007 Fedem Technology. All rights reserved. Revised: November 06, 2007.